Applications

Additive Manufacturing at HP: A new ‘centre of excellence’ supports the move to volume production

On June 12th, HP Inc. formally opened its new 3D Printing and Digital Manufacturing Center of Excellence at its campus in Barcelona, Spain. Metal AM magazine’s Emily-Jo Hopson attended the event and here reports on the 14,000 m2 facility’s opening and the company’s rapid rise in the world of Additive Manufacturing. She reveals how, whilst the company is not traditionally associated with equipment for industrial manufacturing, many of its core technologies directly lend themselves to a new generation of metal binder jetting systems. [First published in Metal AM Vol. 5 No. 2, Summer 2019] ... Read more »

DfAM insight: How to choose candidate products for AM production applications

With the right training and experience, a design engineer can quickly make an informed decision on whether a production part might be suitable for Additive Manufacturing. For the rest of us, some basic rules can be applied to understand if a product is a good fit. Here, Ray Huff and Terry Wohlers outline six questions that should be asked before going down the AM route for series production, and present a selection of successful real-world application examples that illustrate the issues raised. ... Read more »

VBN Components: Additive Manufacturing delivers a new generation of wear-resistant carbide parts

Sweden’s VBN Components AB has successfully combined the design freedoms offered by Additive Manufacturing with innovative process and material developments to create a new generation of high-strength, carbide-rich tool materials. These unique, patented alloys are transforming tool and wear component performance across a range of applications, from gear cutting hobs to food processing and the mining sector. Isabelle Bodén reports on the company’s development and the unique properties of its products. [First published in Metal AM Vol. 5 No. 2, Summer 2019] ... Read more »

From rapid prototyping to rocket engines: The evolution of 3T Additive Manufacturing

With two decades of experience in part production using Additive Manufacturing technologies, 3T Additive Manufacturing Ltd, based in Newbury, UK, today enjoys a strong position as an international developer and supplier of cutting edge metal AM components. At a time of transition for the company, Metal AM magazine’s Nick Williams and Emily-Jo Hopson met with outgoing CEO Ian Halliday and his successor, Nigel Robinson, to discuss the evolution of the metal AM industry to date and the business’s plans for further expansion [First published in Metal AM Vol. 5 No. 1, Spring 2019] ... Read more »

Natural resources and national strategies: How metal Additive Manufacturing is taking off in Australia

Australian expertise is today becoming much more commonplace on the international AM scene. From technology and materials suppliers to application developers, companies are growing on the back of world-class research and education facilities, and a business environment where innovation and international trade are rewarded. Combine this with an abundance of AM-relevant natural resources and, as Alex Kingsbury explains, an environment has been created in which AM is thriving. [First published in Metal AM Vol. 5 No. 1, Spring 2019] ... Read more »

Additive Manufacturing in Aerospace: Highlights from the AMA 2018 international conference in Bremen

Much of metal Additive Manufacturing’s recent success has been driven by the aerospace sector, where demanding applications have propelled progress in all aspects of the technology, from process stability and quality to part design and materials. Together, these advances are enabling metal AM to meet the next challenge: that of wider serial production. As the University of Bremen’s Christian Kober reports, it was this challenge that formed the central theme at this year’s International Conference on Additive Manufacturing in Aerospace [First published in Metal AM Vol. 4 No. 4, Winter 2018] ... Read more »

Conformal cooling: How AM is increasing efficiency and quality in the injection moulding industry

Much of the early success for metal Additive Manufacturing came from tool and die applications and this sector continues to offer significant growth potential for the industry. In this report, Jarod Rauch, from tool and die manufacturer B&J Speciality Inc, and David Lindemann, 3D Systems, share their thoughts on the current status and future potential of AM conformal cooling solutions with Metal AM magazine’s Nick Williams [First published in Metal AM Vol. 4 No. 3, Autumn 2018] ... Read more »

Sauber Motorsport AG and Additive Industries: Formula 1® engineering meets metal AM

As the new Formula 1 season gets underway, Additive Manufacturing will have played a vital role in the development and manufacture of the cars on track. Metal AM magazine’s Nick Williams recently visited Sauber Motorsport AG at its headquarters near Zürich, Switzerland, and discovered how a partnership with Dutch AM technology supplier Additive Industries has supported both the development of in-house AM applications and an expansion of Sauber Motorsport’s AM services for third parties [First published in Metal AM Vol. 4 No. 1, Spring 2018] ... Read more »

formnext 2017: Business perspectives and expectations of the AM industry

The formnext powered by TCT exhibition, held from November 14-17, 2017, in Frankfurt, Germany, featured a parallel four-day conference that addressed a wide range of issues of relevance to the Additive Manufacturing community. Besides technical and application innovations, a whole day of the conference was devoted to business considerations and expectations relating to the future development of the AM industry. In this exclusive report for Metal AM magazine, Dr Georg Schlieper highlights a number of key business-related considerations for the future of the industry ... Read more »

Case Study: Cooling channels for material testing applications using Laser Powder Bed Fusion

Additive Manufacturing continues to gain a reputation as a key technology that will have a major impact on all aspects of mechanical engineering. Under the guidance of Major Ryan O’Hara, the United States Air Force’s (USAF) Air Force Institute of Technology (AFIT), based in Dayton, Ohio, has expanded its AM-focused education and R&D capabilities with the purchase of a Laser Powder Bed Fusion system from Germany’s Concept Laser. In the following article, AFIT’s Benjamin Doane and colleagues highlight work done at the institute to develop AM test bed components to support a high temperature testing programme [First published in Metal AM Vol. 4 No. 1, Spring 2018] ... Read more »

Download the latest issue of Metal AM magazine

Our latest issue is now available to view online or download in PDF format.

As well as an extensive AM industry news section, this 168-page issue includes articles and reports on:

  • Metal Additive Manufacturing and the new Space Race: The inside track with Launcher and AMCM
  • Falcontech: The journey from materials engineering to large-scale metal Additive Manufacturing
  • Strategies for advancing the automation of metal Additive Manufacturing
  • Machine Learning and Additive Manufacturing: What does the future hold?
  • System 3R: Bridging critical gaps in the Additive Manufacturing workflow to enable serial production
  • Metal AM in South Africa: Research and commercial initiatives bring the benefit of AM to the African continent
  • CFD simulation for metal Additive Manufacturing: Applications in laser- and sinter-based processes
  • > More information

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