BCN3D introduces autocalibration for its AM machines

January 14, 2022

BCN3D, Barcelona, Spain, has introduced a new method of autocalibration for its Additive Manufacturing machines. The new electronics system controls a piezoelectric sensor, mounted on the buildhead between the hotend and x-axis, which detects pressure to accurately measure the exact distance between the nozzle tip and the build surface.

According to the company, one of the best usages for this sensor is mesh mapping (measuring the flatness of the build surface). To carry this out, the toolhead moves along nine points, distributed across the build plate, in order to configure the most accurate Z alignment.

Autocalibration also carries out another process in an effort to ensure the perfect XY alignment for BCN3D’s dual extrusion system; at the back of the build plate, a square perimeter is used to calculate the perfect offsets between the two toolheads, eradicating any risk of crossover in a dual build.

These automatic processes collectively mean build set-up time may be reduced from forty to six minutes – a reduction of 85%. By removing human criteria, the possibility of errors and build failures are said to be reduced and BCN3D guarantees a correct first layer adhesion with each use.

www.bcn3d.com

In the latest issue of Metal AM magazine

Download PDF
 

Extensive AM industry news coverage, as well as the following exclusive deep-dive articles:

  • Metal powders in Additive Manufacturing: An exploration of sustainable production, usage and recycling
  • Inside Wayland Additive: How innovation in electron beam PBF is opening new markets for AM
  • An end-to-end production case study: Leveraging data-driven machine learning and autonomous process control in AM
  • Consolidation, competition, and the cost of certification: Insight from New York’s AM Strategies 2024
  • Scandium’s impact on the Additive Manufacturing of aluminium alloys
  • AM for medical implants: An analysis of the impact of powder reuse in Powder Bed Fusion

The world of metal AM to your inbox

Don't miss any new issue of Metal AM magazine, and get the latest industry news. Sign up to our twice weekly newsletter.

Sign up

Discover our magazine archive…

The free to access Metal Additive Manufacturing magazine archive offers unparalleled insight into the world of metal Additive Manufacturing from a commercial and technological perspective through:

  • Reports on visits to leading metal AM part manufacturers and industry suppliers
  • Articles on technology and application trends
  • Information on materials developments
  • Reviews of key technical presentations from the international conference circuit
  • International industry news

All past issues are available to download as free PDFs or view in your browser.

Browse the archive

Looking for AM machines, metal powders or part manufacturing services?

Discover suppliers of these and more in our comprehensive advertisers’ index and buyer’s guide, available in the back of Metal AM magazine.

  • AM machines
  • Process monitoring & calibration
  • Heat treatment & sintering
  • HIP systems & services
  • Pre- & post-processing technology
  • Powders, powder production and analysis
  • Part manufacturers
  • Consulting, training & market data
View online
Share via
Copy link
Powered by Social Snap