FormAlloy unveils X5R DED machine with dual powder-wire capabilities
FormAlloy Technologies Inc., San Diego, California, USA, debuted the X5R at RAPID + TCT and the AeroDef 2025 Conference, which took place in Detroit, Michigan, USA, from April 8-10, 2025. The X5R has powder and wire Directed Energy Deposition (DED) capabilities in an expanded build volume platform, while maintaining monitoring, closed-loop control, and complete data access designed for repeatability and qualification.
“The X5R is a direct response to what our aerospace and defence partners have been asking for-greater capability without compromising control or traceability,” said Melanie Lang, CEO and Co-Founder of Formalloy. “This machine empowers engineers and manufacturers to take on larger, more complex builds confidently, knowing they have full visibility and control at every step.”
FormAlloy’s new X5R system is designed for high-demand applications where quality, speed, and traceability are critical. With the ability to switch or combine powder and wire feedstock in a single build, manufacturers gain greater flexibility while reducing waste and cost. The expanded build volume also enables larger part production, including repair and cladding applications in the aerospace, defence, and energy sectors.
