PyroGenesis Additive develops new plasma atomisation process for MIM cut powders

August 16, 2017

August 16, 2017

PyroGenesis Additive develops new plasma atomisation process for MIM cut powders


PyroGenesis Additive, a division of PyroGenesis Canada Inc., Montreal, Canada, reports that it has developed a new plasma-based process to produce metal powders which will enable MIM cut powder production at higher volumes. According to the company, the new process may have a greater impact on the powder production market than its original plasma atomisation technology, developed in 2001.

‘MIM cut’ is a particularly small metal powder size traditionally used for Metal Injection Moulding and usually features particle sizes between 5-20 microns. In recent years, MIM cut metal powders have become increasingly used in Binder Jet Additive Manufacturing (3D Printing) systems. Among those companies using MIM cut powders for metal AM are Desktop Metal and ExOne.

PyroGenesis has previously produced powders for Electron Beam Melting (EBM) Additive Manufacturing and Laser Sintering, while MIM cut has until recently been considered an undesirable by-product of the company’s standard plasma atomisation process, which produces powders in the 15-106 micron range.

Peter Pascali, President and CEO of PyroGenesis, explained the shift from by-product to lucrative offering. “Several months ago, the company was approached by a number of companies who were interested in MIM cut titanium powder, whereby it became apparent to us that the appetite for this ultra-fine powder was significant. As a result, we decided to make adjustments to our plasma atomisation technology in order to try and shift the particle size distribution towards the low end of the spectrum, and produce powders in the range required [for binder jet AM].”

According to Pascali, the new plasma atomisation process gives the company significant control over powder sizes produced and offers higher powder production rates at lower cost. “MIM cut powders can now be produced in very large quantities with little-to-no waste,” he stated, “thereby growing with and enabling those requiring ultra-fine powder and meeting their strategic growth needs.”

“We believe this breakthrough is, if not more significant, then at least as significant as our original plasma atomisation technology,” he added. “We believe we have not even scraped the surface of what this new process can do with regard to production rates and powder quality.”

According to Pascali, PyroGenesis Additive now produces MIM cut titanium powder Grade 5, the grade currently requested for use in Binder Jet AM. The new process also has the potential to produce MIM cut titanium powder at Grade 23, the highest grade titanium powder, he reported, though this is not yet confirmed.

August 16, 2017

About Metal Additive Manufacturing magazine

Metal AM magazine, published quarterly in digital and print formats, is read by a rapidly expanding international audience.

Our audience includes component manufacturers, end-users, materials and equipment suppliers, analysts, researchers and more.

In addition to providing extensive industry news coverage, Metal AM magazine is known for exclusive, in-depth articles and technical reports.

Our focus is the entire metal AM process from design to application.

Each issue is available as an easy-to-navigate digital edition and a high-quality print publication.

In the latest issue of Metal AM magazine

Download PDF

Extensive AM industry news coverage, as well as the following exclusive deep-dive articles:

  • BMW Group: Laying the foundations for the application of metal Additive Manufacturing in the automotive industry
  • Predicting the metal Additive Manufacturing market – and breaking the hype cycle
  • China’s thriving metal Additive Manufacturing industry: An outsider’s perspective
  • Enhancing the productivity of Additive Manufacturing facilities through PBF-LB automation
  • Award-winning metal AM parts from the MPIF’s 2024 Design Excellence Awards
  • Performance of eddy currents for the in-situ detection of defects during PBF-LB metal AM

The world of metal AM to your inbox

Don't miss any new issue of Metal AM magazine, and get the latest industry news. Sign up to our twice weekly newsletter.

Sign up

Looking for AM machines, metal powders or part manufacturing services?

Discover suppliers of these and more in our comprehensive advertisers’ index and buyer’s guide, available in the back of Metal AM magazine.

  • AM machines
  • Process monitoring & calibration
  • Heat treatment & sintering
  • HIP systems & services
  • Pre- & post-processing technology
  • Powders, powder production and analysis
  • Part manufacturers
  • Consulting, training & market data
View online

Discover our magazine archive…

The free to access Metal Additive Manufacturing magazine archive offers unparalleled insight into the world of metal Additive Manufacturing from a commercial and technological perspective through:

  • Reports on visits to leading metal AM part manufacturers and industry suppliers
  • Articles on technology and application trends
  • Information on materials developments
  • Reviews of key technical presentations from the international conference circuit
  • International industry news

All past issues are available to download as free PDFs or view in your browser.

Browse the archive

Share via
Copy link
Powered by Social Snap