Additive Industries reveals the winners of its Design for Additive Manufacturing Challenge

March 15, 2018

Additive Industries reveals the winners of its Design for Additive Manufacturing Challenge

Aidro Hydraulics, winner in the professional category of the challenge (from left to right: Valeria Tirelli, CEO, and Gaetano Corrado, AM Specialist)

 

Additive Industries, Eindhoven, the Netherlands, revealed the winners of its Design for Additive Manufacturing Challenge during an awards dinner at the 6th Additive World Conference. In the professional category, the winner was Italy’s Aidro Hydraulics, and the student prize was awarded to Yogeshkumar Katrodiya, a Master’s student at Fraunhofer IGCV, Germany.

For the challenge, Valeria Tirelli, Aidro Hydraulics CEO, presented a compact redesign of a generic hydraulic manifold for a street cleaning vehicle. Designed by Gaetano Corrado, the redesigned component consolidated two parts into one at a smaller scale than the existing manifold and achieved optimised flow thanks to the incorporation of improved, curved channels.

The redesign also addressed the problem of fluid leakage in the original part, which was caused by auxiliary plug failure, and reduced the weight of the part by 70%. According to the Additive Manufacturing Challenge jury, Aidro Hydraulics was recognised for the “massive applicability and commercial viability of their design.”

Katrodiya won for his design of a fully integrated shaft and gear with internal channels transporting lubricant to the gears for cooling. Helix-shaped cooling channels were applied to increase the cooling capacity, taking full advantage of the geometric freedom offered by Additive Manufacturing in comparison to more traditional technologies.

By consolidating the parts of the component and optimising the component topology, Katrodiya stated that he obtained a weight reduction of 50%. The jury stated that this entry was rewarded for the “generic applicability and the large number of potential applications” of the design.

All six challenge finalists received a one-year license for Altair’s Inspire and Autodesk’s Netfabb software. Katrodiya, as student winner, was awarded an Ultimaker 2+ polymer AM system while the Aidro Hydraulics team were awarded an Ultimaker 3.

www.additiveindustries.com

www.aidro.it

www.fraunhofer.de

Metal AM magazine Summer 2022

In the latest issue of Metal AM magazine

Download PDF
 

Extensive AM industry news coverage, as well as the following exclusive deep-dive articles:

  • Transforming access to medical implants with PrinterPrezz
  • Lessons from 2021’s Olympic bike crash
  • Xerox liquid metal AM
  • Additive Manufacturing for oil, gas and maritime
  • Multi-material metal parts by Powder Bed Fusion
  • Findings from Wohlers Report 2022
  • The challenge of grain size: X-ray powder diffraction analysis of parts made by metal AM

The world of metal AM to your inbox

Don't miss any new issue of Metal AM magazine, and get the latest industry news. Sign up to our twice weekly newsletter.

Sign up

News from the industry…

    News from the industry…

    Discover our magazine archive…

    The free to access Metal Additive Manufacturing magazine archive offers unparalleled insight into the world of metal Additive Manufacturing from a commercial and technological perspective through:

    • Reports on visits to leading metal AM part manufacturers and industry suppliers
    • Articles on technology and application trends
    • Information on materials developments
    • Reviews of key technical presentations from the international conference circuit
    • International industry news

    All past issues are available to download as free PDFs or view in your browser.

    Browse the archive

    qweqw

    Looking for AM machines, metal powders or part manufacturing services?

    Discover suppliers of these and more in our comprehensive advertisers’ index and buyer’s guide, available in the back of Metal AM magazine.

    • AM machines
    • Process monitoring & calibration
    • Heat treatment & sintering
    • HIP systems & services
    • Pre- & post-processing technology
    • Powders, powder production and analysis
    • Part manufacturers
    • Consulting, training & market data
    Download PDF
    Share via
    Copy link
    Powered by Social Snap