Sciaky introduces innovative closed-loop process control for its Electron Beam Additive Manufacturing systems

February 19, 2016

Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc. based in Chicago, Illinois, USA, has announced it has introduced a patented closed-loop control system for its Electron Beam Additive Manufacturing (EBAM) systems. The Interlayer Real-time Imaging & Sensing System (IRISS) provides consistent process control for part geometry, mechanical properties, microstructure and metal chemistry for large-scale AM parts.

sciaky

(courtesy Lockheed Martin)

This innovative closed-loop control, which is claimed to be exclusive to Sciaky EBAM systems, monitors the metal deposition process in real time and makes adjustments to the process parameters that compensate for variation throughout the build process.

Sciaky’s EBAM systems utilise wire feedstock which is available in a variety of metals such as titanium, tantalum, niobium, tungsten, molybdenum, Inconel, aluminium, stainless steels, nickel alloys, and more. Sciaky can produce parts ranging from 203 mm to 5.79 meters in length.

EBAM is currently the fastest deposition process in the metal Additive Manufacturing market, with gross deposition rates ranging from 3.18 to 9.07 kg of metal per hour. The process also allows the use of a dual wire-feed option, where it combines two different metal alloys into a single melt pool to create custom alloy parts or ingots. In addition, you can change the mixture ratio of the two materials to create graded parts or structures.

“Sciaky’s IRISS closed-loop control is in a class by itself,” stated Mike Riesen, General Manager of Sciaky, Inc. “It is a big reason why EBAM is the most advanced metal Additive Manufacturing processes in the market for large-scale parts.”

www.sciaky.com 

 

 

In the latest issue of Metal AM magazine

Download PDF
 

Extensive AM industry news coverage, as well as the following exclusive deep-dive articles:

  • Back to the future: A decade of Additive Manufacturing innovation and growth at Materials Solutions
  • Win or lose: A CEO’s reflections on Artificial Intelligence and Additive Manufacturing
  • AMS 2025 New York: A reality check for the Additive Manufacturing industry
  • Optimising powder removal in PBF-LB Additive Manufacturing: A Digital Twin approach
  • ValCUN’s MMD: A robust, wire-based aluminium AM technology for defence and industrial applications
  • Enhancing quality and reliability in metal Additive Manufacturing: The role of laser calibration

TRUSTED CONTENT. TARGETED AUDIENCE

Advertise with Metal AM and access a global base of 50,000+ AM professionals.

Contact Jon Craxford: [email protected]

  • AM machines
  • Process monitoring & calibration
  • Heat treatment & sintering
  • HIP systems & services
  • Pre- & post-processing technology
  • Powders, powder production and analysis
  • Part manufacturers
  • Consulting, training & market data

Don’t miss a thing – register for our newsletter

Don't miss any new issue of Metal AM magazine, and get the latest industry news. Sign up to our twice weekly newsletter.

Register now

Join 40,000+ other AM professionals – follow us online

About Metal Additive Manufacturing magazine

Metal AM magazine, published quarterly in digital and print formats, is read by a rapidly expanding international audience.

Our audience includes component manufacturers, end-users, materials and equipment suppliers, analysts, researchers and more.

In addition to providing extensive industry news coverage, Metal AM magazine is known for exclusive, in-depth articles and technical reports.

Our focus is the entire metal AM process from design to application.

Each issue is available as an easy-to-navigate digital edition and a high-quality print publication.

Discover our magazine archive…

The free to access Metal Additive Manufacturing magazine archive offers unparalleled insight into the world of metal Additive Manufacturing from a commercial and technological perspective through:

  • Reports on visits to leading metal AM part manufacturers and industry suppliers
  • Articles on technology and application trends
  • Information on materials developments
  • Reviews of key technical presentations from the international conference circuit
  • International industry news

All past issues are available to download as free PDFs or view in your browser.

Browse the archive

Share via
Copy link
Powered by Social Snap