Rocket Lab reaches 2,000 hot-fires of its Rutherford engines

June 25, 2022

The Rutherford engine is additively manufactured using Electron Beam Powder Bed Fusion (Courtesy Rocket Lab)
The Rutherford engine is additively manufactured using Electron Beam Powder Bed Fusion (Courtesy Rocket Lab)

Rocket Lab, Long Beach, California, USA, reports that it has completed the 2,000th successful hot fire of its additively manufactured, electric pump-fed Rutherford engines. The engines, which are used as both a first and second stage engine, feature a combustion chamber, injectors, pumps and main propellant valves which are all produced using Electron Beam Powder Bed Fusion (PBF-EB) Additive Manufacturing.

The company’s Rutherford engines have helped deliver 146 satellites to space and are expected to soon play a part in launching missions past Earth’s orbit to the Moon and beyond. Rocket Labs’ Rutherford engines are also said to have been essential to making Electron the second most-frequently launched US rocket annually, as well as enabling frequent launches for small satellites.

To-date, 260 of the company’s Rutherford engines have been launched into space – in some cases, Rocket Lab has received them back thanks to recovery missions.

Rocket Lab was founded in New Zealand in 2006. It now has headquarters in Long Beach and three launch pads at two launch sites, including two launch pads at a private orbital launch site located in New Zealand and a second launch site in Virginia, USA, which is expected to become operational in late 2022.

The end-to-end space company which delivers launch services, spacecraft components, satellites and other spacecraft and on-orbit management solutions to access space more affordable and efficient. The company designs and manufactures the Electron small orbital launch vehicle and the Photon satellite platform and is developing the Neutron 8-ton payload class launch vehicle.

In the latest issue of Metal AM magazine

Download PDF

Extensive AM industry news coverage, as well as the following exclusive deep-dive articles:

  • Metal powders in Additive Manufacturing: An exploration of sustainable production, usage and recycling
  • Inside Wayland Additive: How innovation in electron beam PBF is opening new markets for AM
  • An end-to-end production case study: Leveraging data-driven machine learning and autonomous process control in AM
  • Consolidation, competition, and the cost of certification: Insight from New York’s AM Strategies 2024
  • Scandium’s impact on the Additive Manufacturing of aluminium alloys
  • AM for medical implants: An analysis of the impact of powder reuse in Powder Bed Fusion

The world of metal AM to your inbox

Don't miss any new issue of Metal AM magazine, and get the latest industry news. Sign up to our twice weekly newsletter.

Sign up

Discover our magazine archive…

The free to access Metal Additive Manufacturing magazine archive offers unparalleled insight into the world of metal Additive Manufacturing from a commercial and technological perspective through:

  • Reports on visits to leading metal AM part manufacturers and industry suppliers
  • Articles on technology and application trends
  • Information on materials developments
  • Reviews of key technical presentations from the international conference circuit
  • International industry news

All past issues are available to download as free PDFs or view in your browser.

Browse the archive

Looking for AM machines, metal powders or part manufacturing services?

Discover suppliers of these and more in our comprehensive advertisers’ index and buyer’s guide, available in the back of Metal AM magazine.

  • AM machines
  • Process monitoring & calibration
  • Heat treatment & sintering
  • HIP systems & services
  • Pre- & post-processing technology
  • Powders, powder production and analysis
  • Part manufacturers
  • Consulting, training & market data
View online
Share via
Copy link
Powered by Social Snap