Polygonica adds reference example for Additive Manufacturing repair

NewsSoftware
July 24, 2025
Left: A worn scan of a turbine blade (grey) with self-intersections (red), which is in a different coordinate space to the reference CAD part (brown). Right: After healing and alignment using Polygonica shows the worn region (Courtesy MachineWorks)
Left: A worn scan of a turbine blade (grey) with self-intersections (red), which is in a different coordinate space to the reference CAD part (brown). Right: After healing and alignment using Polygonica shows the worn region (Courtesy MachineWorks)

Software developer MachineWorks Ltd, based in Sheffield, UK, has detailed the automated repair of a turbine blade using its Polygonica software, a new reference example for the generation of Additive Manufacturing repair paths.

The accurate registration and alignment of scan data are critical for worn-region modelling and repairs, particularly for turbine blades, blisks and airfoils, explains MachineWorks. This can also include the identification and machining of rest material for CAM tool path generation.  

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The basic workflow for the demonstration involves:

  • Automatic repair of the mesh created by the scanner
  • Aigning the scan of the worn part with the original design part
  • Computing smooth boundaries of the worn region on the design part
  • Computing a milling toolpath to remove material in the worn region creating a smooth clean surface
  • Computing an additive toolpath to add material to fill the volume of missing material
  • Export the toolpaths to a MachineWorks demo to visualise the results

The full workflow is explained in detail in the post: Automating turbine blade repair using Polygonica

www.machineworks.com
www.polygonica.com

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NewsSoftware
July 24, 2025

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