implantcast adds further PBF-EB Additive Manufacturing machines from Colibrium Additive
August 20, 2024
implantcast GmbH, based in Buxtehude, Germany, has reported the installation of new Q10plus Electron Beam Powder Bed Fusion (PBF-EB) machines from Colibrium Additive. Now operational, the machines have passed Acceptance Testing (SAT) jobs, verifying their functionality and ensuring that they meet the requirements for integration into the company’s production line.
To adhere to implantcast’s quality standards, and comply with national and international regulations, numerous test specimens were repeatedly manufactured, examined, and statistically analysed. To ensure operator and environmental safety, including electrical safety and radiation protection, the company reported it engaged specialised firms to certify the safety of its systems.
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The new machines are scheduled to transition into regular series production and be integrated into implantcast’s specially developed powder handling system.
“We’re proud of the seamless process, the excellent collaboration with both Colibrium Additive and internal teams, and the smooth integration of the new systems into our facility and production line. We extend our gratitude to everyone involved in the project,” implantcast shared on LinkedIn.
Jens Saß, Managing Director stated, “We recognised the potential of 3D printing right from the start and tried to take advantage of it. After intensive market research, we opted for ARCAM (now GE), from whom we purchased our first 3D printer back in 2015. Since then, new possibilities for implants have opened up for us in the areas of custom-made products, shaping and bone structures. It is also a very sustainable process because the unmelted powder can be reused for the next jobs. This is very much in line with our forward-looking corporate strategy.”
“3D printed implants are becoming increasingly popular with users. For this reason, our new printing centre was built in 2023 to bundle our 3D capacities. With the newly acquired equipment, we now have eight titanium printers. This makes us one of the leading users in Germany. The production and capacity for our eight systems is up to 40,000 parts per year,” added Saß.
