GE begins testing on T901 rotorcraft engine for US Army

March 28, 2022

GE’s T901-GE-900 engine, leveraging Additive Manufacturing for lightweighting, has entered its testing phase (Courtesy GE)

GE has initiated testing on the first T901-GE-900, GE’s next-generation rotorcraft engine that is intended to power the US Army’s UH-60 Black Hawk, AH-64 Apache and Future Attack Reconnaissance Aircraft (FARA) aircraft in the future.

GE’s use of advanced materials, including additively manufactured parts and ceramic matrix composites, are key technologies enabling the T901’s performance. As previously reported, the use of metal Additive Manufacturing in the T901 engine has enabled the consolidation of parts, which resulted in approximately 20% weight reduction.

In 2019, GE’s T901 engine was selected by the US Army for the Engineering and Manufacturing Development (EMD) phase of the Improved Turbine Engine (ITE) programme to re-engine its Apache and Black Hawk fleets. The US Army also selected the 3,000-shaft horsepower T901 for the Future Attack Reconnaissance Aircraft (FARA) programme.

The first engine to test milestone is being performed in a recently upgraded test cell at GE’s Lynn, Massachusetts, facility. GE has upgraded three test cells in at this facility to efficiently complete the comprehensive T901 EMD engine test programme. The test cell upgrades include systems to absorb the increased power and allow no-load operation of the engine, improved instrumentation capability, and upgraded test controls. T901 EMD engine testing will also be performed at GE’s Evendale, Ohio, facility, as well as government facilities.

“We’re excited to get testing started on this engine,” stated Tom Champion, Program Director, GE T901. “It’s the biggest milestone to date in the ITE programme, and the result of the strong collaboration between the GE and US Army teams. The early testing data we’ve gathered indicates the engine is performing in line with our expectations and Army requirements.”

Compared to its predecessor, the GE T700, the T901’s reported 50% power increase restores aircraft performance, while its reported 25% better specific fuel consumption reduces carbon emissions. Increased component durability is also expected to lower life cycle costs.

Testing of the first engine is the start of a multi-year test campaign to reach full Army qualification. During the remainder of testing for the first engine, the integrated test team will perform a number of simulated flight conditions to collect performance data of the highly instrumented test engine.

www.geaviation.com

About Metal Additive Manufacturing magazine

Metal AM magazine, published quarterly in digital and print formats, is read by a rapidly expanding international audience.

Our audience includes component manufacturers, end-users, materials and equipment suppliers, analysts, researchers and more.

In addition to providing extensive industry news coverage, Metal AM magazine is known for exclusive, in-depth articles and technical reports.

Our focus is the entire metal AM process from design to application.

Each issue is available as an easy-to-navigate digital edition and a high-quality print publication.

In the latest issue of Metal AM magazine

Download PDF
 

Extensive AM industry news coverage, as well as the following exclusive deep-dive articles:

  • BMW Group: Laying the foundations for the application of metal Additive Manufacturing in the automotive industry
  • Predicting the metal Additive Manufacturing market – and breaking the hype cycle
  • China’s thriving metal Additive Manufacturing industry: An outsider’s perspective
  • Enhancing the productivity of Additive Manufacturing facilities through PBF-LB automation
  • Award-winning metal AM parts from the MPIF’s 2024 Design Excellence Awards
  • Performance of eddy currents for the in-situ detection of defects during PBF-LB metal AM

The world of metal AM to your inbox

Don't miss any new issue of Metal AM magazine, and get the latest industry news. Sign up to our twice weekly newsletter.

Sign up

Looking for AM machines, metal powders or part manufacturing services?

Discover suppliers of these and more in our comprehensive advertisers’ index and buyer’s guide, available in the back of Metal AM magazine.

  • AM machines
  • Process monitoring & calibration
  • Heat treatment & sintering
  • HIP systems & services
  • Pre- & post-processing technology
  • Powders, powder production and analysis
  • Part manufacturers
  • Consulting, training & market data
View online

Discover our magazine archive…

The free to access Metal Additive Manufacturing magazine archive offers unparalleled insight into the world of metal Additive Manufacturing from a commercial and technological perspective through:

  • Reports on visits to leading metal AM part manufacturers and industry suppliers
  • Articles on technology and application trends
  • Information on materials developments
  • Reviews of key technical presentations from the international conference circuit
  • International industry news

All past issues are available to download as free PDFs or view in your browser.

Browse the archive

Share via
Copy link
Powered by Social Snap