Metal AM parts in series production for BMW’s new i8 Roadster

News
December 12, 2017

December 12, 2017

Metal 3D printed parts in series production for BMW’s new i8 Roadster

A metal additively manufactured part has entered series production for the BMW i8 (Courtesy BMW Group)

 

BMW Group’s newly launched i8 Roadster features a lightweight metal additively manufactured cover carrier. The part is used to carry a cover which unfolds when opening the roof of BMW’s advanced open-top hybrid sports car.

Manufactured from AlSi10Mg0.5 in a Powder Bed AM process, the part offers increased stiffness and reduced weight. Each i8 Roadster will include two of the AM cover carrier components, a left and right hand version. Production is expected to run to several thousand parts.

 

Metal 3D printed parts in series production for BMW’s new i8 Roadster

Manufactured from AlSi10Mg0.5 in a Powder Bed AM process, the part offers increased stiffness and reduced weight (Courtesy BMW Group)

 

According to BMW Group, the use of metal AM allowed the topologically optimised parts to be produced in a geometric form which would not have been possible using conventional casting techniques. This ensures the optimum balance between the component’s rigidity and weight.

The ability to reduce the weight and part count of automotive components is a key advantage of AM, with vehicle light-weighting being one vital way in which vehicle manufactures can increase fuel efficiency.

 

Metal 3D printed parts in series production for BMW’s new i8 Roadster

The new i8 roadster by BMW (Courtesy BMW Group)

 

The i8 Roadster premiered during the Los Angeles Auto Show in December 2017 and will see its market launch in May 2018.

www.bmwgroup.com

News
December 12, 2017

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  • Inside Wayland Additive: How innovation in electron beam PBF is opening new markets for AM
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  • Consolidation, competition, and the cost of certification: Insight from New York’s AM Strategies 2024
  • Scandium’s impact on the Additive Manufacturing of aluminium alloys
  • AM for medical implants: An analysis of the impact of powder reuse in Powder Bed Fusion

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