Synergy Additive Manufacturing secures Navy SBIR contract for titanium coating of helicopter components
Synergy Additive Manufacturing LLC, based in Clinton Township, Michigan, USA, has been awarded a Phase I Small Business Innovation Research (SBIR) contract from the US Naval Air Systems Command (NAVAIR) to develop Extremely High-Speed Laser Cladding (EHLA) processes to enhance the performance of titanium cylinder bores used in essential helicopter components. The SBIR award supports the US Navy’s goal of extending the life of key aerospace systems while reducing costs and downtime associated with conventional overhaul methods.
Under this programme, Synergy will develop processes and advance materials optimised for high-deposition and precision cladding on titanium alloys. The work will target rapid, distortion-free and defect-free cladding of cylinder bores while minimising material waste and extending the service life of performance-critical components.
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“Synergy has been at the forefront of developing advanced laser processing technologies, including high-speed laser cladding,” said Aravind Jonnalagadda, CTO of Synergy Additive Manufacturing. “This SBIR award gives us the opportunity to advance innovative material solutions, processes, and equipment that will not only support the operational readiness of our defence forces but also enhance the competitiveness of the US manufacturing industry.”
