Mazak launches INTEGREX i-450S NEO AM hybrid machine combining metal AM and machining
Yamazaki Mazak Corporation, Oguchi, Japan, has launched the INTEGREX i-450S NEO AM, a newly developed hybrid machine combining metal Additive Manufacturing, turning, milling and grinding in a single setup.
The powder-fed laser metal Additive Manufacturing process employed by the INTEGREX i-450S NEO AM uses localised laser heating, minimising the thermal effects on and distortion of the base material. In addition to its potential use as an alternative to surface treatments such as hard chromium plating and hardening, the technology is expected to find applications in areas such as the repair of worn components.
According to Mazak, the machine is also intended to help manufacturers address environmental regulations, shortages of skilled workers and extended lead times associated with subcontracting. The integrated grinding capability enables final finishing within the same machine.
The INTEGREX i-450S NEO AM features a dedicated, independent build head designed for five-axis metal AM. This configuration reduces restrictions associated with wiring and piping, as well as interference with the workpiece, allowing for a wide working envelope. A new multi-jet nozzle is designed to maintain a uniform supply of metal powder when the build head is tilted, supporting consistent material deposition.
